Horizontal Ribbon Blender

    Horizontal Ribbon Blender

    Function​: Homogeneous mixing of powders, 颗粒, liquids/pastes.
    Total Volume​: 100 – 20,000 Liters​ (Customizable)
    Working Capacity​: 40% – 70%​ of Total Volume (Recommended loading rate)
    Mixing Time​:3 – 15 Minutes​ (Per batch, depending on material properties)
    Material​: SS304 / SS316L / Q235 Carbon Steel​ (Food/Chemical Grade)
    Discharge Method​: Manual / Pneumatic / Hydraulic​ (Bottom flush valve)
    Heating/Cooling​: Jacketed Design​ (Optional: Electric heating, Steam, or Thermal oil)
    Additional Features​: Chopper (De-lumping)​ / Liquid Spray Nozzle​ / Dust Collection Port​
    Certification​: CE, 国际标准化组织, ATEX, UL, CSA, 等等.
    Lead Time: 3-5 weeks.

     

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    The Horizontal Ribbon Blender​ is the industry standard for high-efficiency batch mixing of dry powders, 颗粒, and small quantities of liquids. It utilizes a double-helix ribbon agitator to create a three-dimensional material flow, ensuring homogeneous blending in the shortest possible time.

    Designed for versatility, this mixer is ideal for applications requiring gentle handling​ and high uniformity, such as food ingredients, dry mortar, chemical powders, and pharmaceutical excipients. Its robust construction and easy-clean design make it a reliable workhorse for any production line.

    The mixing mechanism is based on convective transport and shear force.
    1.Dual-Direction Flow:​ The outer ribbon pushes material from both ends toward the center, while the inner ribbon moves material from the center outward. This counter-current action ensures rapid turnover.
    2.Radial Mixing:​ The rotation of the shaft creates a radial vortex, distributing particles across the cross-section of the trough.
    3.Axial Transport:​ The helical shape of the ribbons transports material along the length of the blender, eliminating stratification.
    4.Liquid Addition:​ If required, liquids are injected via spray nozzles, atomizing the fluid for even distribution without forming lumps..

    Key Features

    ✔️ High Homogeneity:​ Achieves CV ≤ 5%​ mixing uniformity within 3–15 minutes​ per batch.
    ✔️ No Dead Corners:​ Streamlined ribbon design and rounded trough corners minimize material residue.
    ✔️ Versatile Discharge:​ Flush-bottom valve ensures complete discharge, preventing cross-contamination between batches.
    ✔️ Gentle Mixing:​ Low shear force prevents particle degradation, ideal for fragile granules.
    ✔️ Modular Design:​ Easily integrates heating jackets, choppers (de-lumpers), and liquid spray systems.

    Technical Table

    ModelBRB-0.3BRB-0.5BRB-1BRB-2BRB-3BRB-4BRB-5BRB-6BRB-8BRB-10
    Working capality(m³)0.180.30.61.21.82.433.64.86
    Working capality（KG）2003006001200180025003000360048006000
    Speed(rpm)62624933332727272222
    Power(KW)5.57.5111518.52230374555
    Weight(kg)60090012002000250035004000450050006000

    Contact our engineers to obtain more models

    Global Project Cases

    Fine Sand Recovery in Europe

    A state-of-the-art sand plant in Europe utilizes our vibrating screens to recover valuable fine sand fractions, improving product quality and maximizing market value.

    Mineral & Ore Classification in Australia

    Deployed in a large-scale Australian mining operation. Botek Gyratory Vibrating Screen efficiently handles abrasive ores and minerals, delivering high precision while reducing dust emissions.

    Advanced Particle Grading in Asia

    Installed in an advanced Asian manufacturing facility, this multi-deck gyratory screening system performs complex particle separation for building materials and specialty chemicals.

    High-Volume Abrasive Screening

    A high-capacity abrasive processing line in North America features our vibration screens. Capable of handling tons per hour, it ensures continuous production with minimal maintenance.

    Customization Options

    🔹 1. Material & Surface Finish
    Selected based on corrosiveness, abrasiveness, and hygiene requirements.
    Construction Material:​ SS304​ (Food/Chemical), SS316L​ (Pharma/Corrosive), Q235 Carbon Steel​ (Minerals/Building Materials).
    🔹2. Agitator & Internal Design
    Optimized for your material’s flowability and mixing difficulty.
    Ribbon Type:​ Standard double-ribbon or Special Profile Ribbons​ for fragile materials.
    Chopper (De-lumper):​ High-speed rotating blade to break up agglomerates and fiber materials.
    Baffles:​ Internal baffles to increase turbulence for difficult-to-mix formulations.
    🔹3. Heating & Cooling System (Jacket)
    For processes requiring precise temperature control.
    Jacket Type:​ Full jacket or partial jacket.
    Heating Medium:​ Electric Heating​ (Low temp), Steam​ (High temp), Thermal Oil​ (Precise control).
    Insulation:​ Rock wool or polyurethane insulation layer to save energy.
    🔹4. Liquid Addition System
    For adding binders, flavors, or moisture.
    Spray Nozzles:​ High-pressure atomizing nozzles for even liquid distribution.
    Liquid Tank:​ Stainless steel tank with pump, filter, and flow meter.
    🔹5. Discharge & Drive System
    Tailored to your production rhythm and automation level.
    Discharge Valve:​ Manual Butterfly Valve, Pneumatic Flush Valve, or Hydraulic Gate Valve.
    Drive Unit:​ Heavy-duty gearmotor with Variable Frequency Drive (VFD)​ for adjustable RPM.
    Motor Brand:​ Siemens, SEW, WEG, or domestic top brands.
    🔹6. Control & Compliance
    Control Panel:​ Basic push-button box or PLC Touch Screen​ with recipe storage.
    Safety Features:​ Safety grating, limit switches (prevents start-up when cover is open).
    Certifications:​ CE (Europe), UL/CSA (North America), ATEX (Explosive Atmospheres), 国际标准化组织 9001.

    Applications

    Our Horizontal Ribbon Blenders are trusted across diverse sectors:
    Food & Beverage:​ Spices, flour blends, baking mixes, protein powder, seasonings.
    Dry Mortar & Construction:​ Tile adhesive, plaster, putty powder, cement blends.
    Chemicals:​ Detergent powder, pigments, dyes, plastic resins, rubber powder.
    Pharmaceuticals:​ API blending, excipient mixing, vitamin premixes.
    Agriculture:​ Animal feed premixes, fertilizer blending, pesticide powders.

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    Complete Production Line Integration

    From raw material intake to final product dispatch. Our expertise extends beyond vibrating screener to encompass conveyors, millers, dryers, and packing systems. We build cohesive production lines that maximize efficiency and reduce operational costs.

    Get a solution and quote now!

    FAQ

    Proper selection is based on your required batch weight and material bulk density, not just volume. To specify the correct model, please provide:
    Material Properties:​ Name, bulk density (kg/L), and particle size.
    Target Batch Capacity:​ How many kilograms or liters per batch?
    Mixing Time:​ Desired cycle time (including loading, mixing, and discharging).
    Application:​ Industry and hygiene requirements (e.g., food-grade, GMP).
    Our engineering team will calculate the required total volume​ and working capacity​ to ensure the mixer meets your production demands.

    Yes, absolutely.​ We are a full-service equipment provider for powder handling systems.
    Other Equipment:​ Rotary Dryers, 破碎机, Vibrating Screens, Belt Conveyors, Bucket Elevators, Dust Collectors.
    Turnkey Solutions:​ We design and integrate complete production lines​ (e.g., Feeding → Crushing → Mixing → Screening → Packaging). We provide single-source responsibility for the entire project.

    Lead times vary based on complexity and current production schedules:
    Standard Models:​ Typically 3–4 weeks​ after deposit confirmation.
    Customized Models:​ Typically 4–6 weeks, depending on material procurement and machining complexity.
    Full Production Lines:​ Usually 6–8 weeks​ (detailed schedule provided upon contract signing).
    We always strive to meet your project deadlines and provide real-time updates on production progress.

    Our machines are designed for user-friendliness and durability:
    Simple Operation:​ Equipped with a user-friendly control panel featuring start/stop buttons and adjustable frequency settings.
    Easy Maintenance:​ Routine checks are straightforward—weekly cleaning, monthly screen tension inspection, and annual bearing lubrication.
    Wearing Parts:​ Key consumables include screen mesh, bouncing balls, sealing gaskets, and springs. All are standardized and easily replaceable.
    Spare Parts Supply:​ We maintain a stock of common spare parts to ensure fast delivery (usually within 3-5 working days) to keep your production running.

    Why Choose Botek Machinery

    1. 15+ Years of Manufacturing Excellence
    Extensive experience in industrial machinery, covering screening, 输送, 压碎, and mixing, packing systems.

    2. Global Certifications & Compliance
    Compliance with ISO, CE, ATEX, UL, CSA, and more—guaranteeing quality and smooth customs clearance.

    3. Rapid Pre-Sales Engineering
    Get a free quote, proposal, and CAD layout​ from our engineers within 12 hours​ of your inquiry.

    4. Custom & Turnkey Solutions
    One-stop sourcing for single machines or complete production lines​ tailored to your specs. From raw material intake to final packaging.

    5. Zero-Risk Pre-Shipment Test
    Free material testing​ at our factory with video verification before shipment.

    6. Fast Delivery & Global Support
    Standard models in 3-4 weeks; custom orders in 4-5 weeks. Global installation support available.

    7. Direct Factory Pricing
    Competitive prices with no middleman markups. Maximize your ROI.

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