Bucket Elevator
    Bucket Elevator - Image 2

    Bucket Elevator

    機能: Vertical conveying of bulk powders, 顆粒, and small lumps.
    Capacity​: 5 – 500 m³/h​ (Volumetric capacity)
    Lifting Height​: 3 – 60 Meters​ (カスタマイズ可能)
    Bucket Width​: 160 – 1,250 mm​ (カスタマイズ可能)
    Running Speed​:1.0 – 2.5 m/s​ (Adjustable based on material)
    Drive Power​: 2.2 – 90 kW​ (Heavy-duty gear reducer, SEW/WEG optional)
    Traction Type​: Belt Type​ (For light/medium duty) / Chain Type​ (For heavy duty)
    Discharge Type​: Centrifugal Discharge​ / Continuous Discharge​ / Gravity Discharge​
    材質: Carbon Steel / Stainless Steel (SS304/316L)
    Safety Devices​: Backstop (Anti-reversal)​ / Belt Misalignment Switch​ / Speed Monitor​
    認証: CE, ISO, アテックス, UL, CSA, など.

     

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    The Bucket Elevator​ is the most efficient solution for vertically transporting bulk materials from one level to another. It occupies minimal floor space while providing high-throughput lifting capabilities.

    Designed for reliability, our elevators are engineered to handle a wide range of materials—from fine powders and granules to large lumps—without product degradation. With a fully enclosed structure, it ensures a dust-tight operation, making it ideal for industries requiring high cleanliness and safety standards.

    How It Works

    The conveying mechanism is based on continuous bucket movement attached to a traction element.
    1. Loading:​ Material is fed into the boot section (bottom) of the elevator. Buckets scoop or are filled by gravity with the material.
    2. Ascending:​ The traction element (belt or chain) carries the loaded buckets vertically upward.
    3. Discharging:​ Depending on the material characteristics, the buckets discharge the material via centrifugal force, continuous flow, or gravity​ into the discharge chute.
    4. Returning:​ Empty buckets return to the boot section via the return leg to repeat the cycle.

    主な特長

    ✔️ Space Saving:​ Vertical design requires minimal footprint compared to long incline conveyors.
    ✔️ High Throughput:​ Capable of handling capacities up to 800 TPH​ and lifting heights over 60 meters.
    ✔️ Dust-Tight Operation:​ Enclosed casing prevents dust leakage and protects the material from ambient contamination.
    ✔️ Gentle Handling:​ Continuous discharge design minimizes product degradation and breakage (ideal for food grains and fragile chemicals).
    ✔️ Low Maintenance:​ Heavy-duty construction with self-lubricating bearings and robust chains ensures longevity.

    テクニカルテーブル

    モデルCapacity (m³/h)スピード(m/s)Speed of mainshaft(r/min)Volume (L)Bucket Width​(mm)Bucket Pitch​ (mm)
    BNE15150.515.542.5250203
    BNE30320.516.457.8300305
    BNE50600.516.4515.7300305
    BNE1001100.514.1335400400
    BNE1501700.514.1352.2400400
    BNE2002100.510.984.6600500
    BNE3003200.510.9127.5600500
    BNE4003800.58.3182.5700600
    BNE5004700.57.1260.9700700
    BNE6006000.57.1330.2700700
    BNE8008000.56.2501.8800800

    さらに多くのモデルを入手するには、当社のエンジニアにお問い合わせください

    グローバルプロジェクト事例

    Bucket Elevator

    Chain Bucket Elevator

    Bucket Conveyor

    Vertical Bucket Elevator

    カスタマイズオプション

    🔹1. Traction & 駆動方式
    Tailored to your material weight, height, and operational intensity.
    Belt Type:​ High-strength canvas belt or steel cord belt (For general/mineral materials).
    Chain Type:​ Double-strand roller chain or forged chain (For heavy-duty, high-temp, or abrasive materials).
    ドライブユニット:可変周波数ドライブを備えた頑丈なギアモーター (VFD)​ for soft start/stop.
    Brake System:​ Backstop (Anti-reversal device)​ included as standard for safety.
    🔹2. Bucket & Loading Configuration
    Optimized for your material’s flowability and fragility.
    Bucket Style:​ Deep Bucket​ (For fine powders/grains), Shallow Bucket​ (For lumpy/slow-flowing materials).
    Discharge Type:​ Centrifugal Discharge​ (High speed), Continuous Discharge​ (Gentle/no breakage), Gravity Discharge​ (Slow/sticky materials).
    🔹3. Structural Material & Finish
    腐食性から選ぶ, temperature, および衛生要件.
    Inlet/Outlet:​ Custom flange sizes, positions (side/top), and orientations to match your layout.
    🔹4. Safety & Monitoring Systems
    Ensuring 24/7 reliable operation and preventing catastrophic failure.
    Speed Monitoring:​ Zero-speed switch to detect belt/chain breakage or slippage.
    Alignment:​ Belt misalignment switch to prevent casing damage.
    Explosion Venting:​ ATEX Certified​ rupture panels for combustible dust environments.
    🔹5. Access & Maintenance Features
    Designed for easy inspection and cleaning.
    Inspection Windows:​ Tempered glass windows on both sides of the casing.
    Access Doors:​ Quick-open doors for bucket access and maintenance.
    Tensioning Device:​ Automatic or manual take-up system for belt/chain adjustment.
    🔹6. Integration & コンプライアンス
    Integration:​ Interface design for seamless connection with silos, feeders, and dust collectors.
    認証:CE (ヨーロッパ), UL/CSA (北米), アテックス (爆発性雰囲気), ISO 9001.

    アプリケーション

    Our Bucket Elevators are trusted across diverse sectors:
    農業 & Feed:​ Grains, corn, soybeans, animal feed pellets, rice.
    Building Materials:​ Cement, fly ash, lime, sand, aggregates, 乾燥モルタル.
    Mining & Minerals:​ Coal, ores, stone chips, potash, salt.
    化学薬品:​ Plastic pellets, fertilizer granules, soda ash, 顔料.
    食べ物 & 飲料:​ Coffee beans, cocoa beans, sugar, flour, starch.

    完全な生産ラインの統合

    原材料の受け入れから最終製品の発送まで. Our expertise extends beyond Bucket Elevators to encompass コンベア, 製粉業者, 乾燥機, および梱包システム. 効率を最大化し、運用コストを削減する一貫した生産ラインを構築します。.

    今すぐソリューションを入手して見積もりを入手!

    よくある質問

    Proper selection is based on volumetric calculation, not just guesswork. 正しいモデルを指定するには, 提供してください:
    1. 材料特性:名前, かさ密度 (kg/m³), particle size, and temperature.
    2. Required Capacity:​ Target throughput in tons per hour (TPH)​ or cubic meters per hour (m³/h).
    3. Lifting Height:​ Vertical distance from the inlet to the discharge outlet.
    4. Discharge Characteristics:​ Does the material flow freely, or is it sticky/lumpy?

    Our engineering team will calculate the required bucket volume, belt/chain speed, and power rating​ to ensure the elevator meets your production demands.

    The choice depends on your material’s abrasiveness and operating temperature:

    Belt Type:​ Best for non-abrasive, free-flowing materials​ (例えば, grains, plastic pellets, fertilizer). It offers quiet operation and lower maintenance.

    Chain Type:​ Recommended for abrasive, heavy, or high-temperature materials​ (例えば, cement, clinker, hot ashes, coal). It provides superior tensile strength and durability.
    .

    Material degradation is a common concern. We address this by optimizing the discharge method:

    Continuous Discharge:​ We use a slow-moving, continuous bucket design that gently guides the material into the outlet chute, minimizing impact shock. This is ideal for fragile items like roasted coffee beans or specialty chemicals.

    Safety is our priority. Every elevator is equipped with:
    1. Backstop (Anti-reversal Device):​ Prevents the elevator from running backward catastrophically in case of power failure or overload.
    2. Speed Monitor:​ Detects belt/chain slippage or breakage and triggers an emergency shutdown.
    3. Belt Misalignment Switch:​ Stops the machine if the belt drifts off-center, preventing casing damage.

    We ensure a smooth startup process:

    Documentation:​ Detailed General Arrangement (GA) drawings, foundation plans, and electrical schematics provided 2 weeks before delivery.
    Remote Guidance:​ Lifetime remote technical support via video call for installation supervision and troubleshooting.

    On-Site Service:​ For large-scale projects, we dispatch experienced engineers to your site for mechanical/electrical installation, commissioning, and staff training.

    Training:​ Operators receive hands-on training for daily operation, safety procedures, and basic maintenance.

    はい, absolutely.​ We are a full-service equipment provider for bulk material handling.

    その他の設備:ロータリードライヤー, Coolers, 振動スクリーン, クラッシャー, Ribbon Blenders, ベルトコンベヤ, 集塵機.

    ターンキーソリューション:完全な生産ラインを設計および統合します (例えば, Feeding → Crushing → Drying → Cooling → Screening → Mixing → Packaging). 私たちはプロジェクト全体に対して単一のソースの責任を負います.

    ボーテックマシナリーを選ぶ理由

    1. 15+ 長年にわたる卓越した製造実績
    産業機械の豊富な経験, カバースクリーニング, 運ぶ, 粉砕する, そして混ぜる, 梱包システム.

    2. グローバル認定 & コンプライアンス
    ISOへの準拠, CE, アテックス, UL, CSA, その他—品質の保証とスムーズな通関.

    3. 迅速なプリセールスエンジニアリング
    無料見積もりを取得する, 提案, 社内のエンジニアによる CAD レイアウト 12 お問い合わせの時間.

    4. カスタム & ターンキーソリューション
    お客様の仕様に合わせた単一の機械または完全な生産ラインのワンストップ調達. 原材料の受け入れから最終包装まで.

    5. ゼロリスクの出荷前テスト
    出荷前にビデオ検証を伴う当社の工場での無料の材料テスト.

    6. 迅速な配達 & グローバルサポート
    の標準モデル 3-4 週; でのカスタムオーダー 4-5 週. グローバルインストールサポートが利用可能.

    7. 工場直接価格
    中間マージンなしの競争力のある価格. ROIを最大化する.

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      ✔️社内のセールスエンジニアにご相談ください 12 営業時間.

      ✔️詳細なCAD図面を受け取る & 費用の見積り.

      ✔️素材の無料の実現可能性分析.